Fuel filter HONDA INTEGRA 1994 4.G Workshop Manual

Engine Removal/lnstallation
m
(cont'd)
Remove the intake air duct, air cleaner housing as-semblv and the bracket.
6 x 1.O mm9.4 N.m {l.O ksf.m, 7.2 tbf,ftl
Remove the evaporative emission (EVAp) controlcanister hose and vacuum hose.
VACUUM HOSE
THROTTI.E BODY
7. Remove the engine wire harness connectoE on theright side of engine compartment.
8. Relieve fuel pressure by loosening the service bolton the tuel filter about one turn {see section 1 1).
@ oo not amoke whito working on thofuel system. Keep open flame away trom wo.k arsa.Drain fuel only into an approved container.CAUTION:
a Before disconnocting any fu€l line. reliovo the tuolpressule as doscribed above.a Place a shop towel ov61 the fu6l filter to prevontprossurized tuel from spraying ovel tho aogine.
9. Remove the fuel feed hose.
SERVICE BOLT15 N.m (1.5 kgt.m, 11 tbt.ftl
BAITJO EOLT33 N.m 13.4 kgt.m,25 tbt.ftt
6 x'l.O mm9.8 N-m ll.0 kgt.m.

Englne Oil
Replacement {cont'd)
API CERTIFICATION SEAL
The numbers in the middle of the API Service label tellyou the oil's SAE viscosity or weight. Select the oil foryour car according to this chart:
Ambient TomDo?aturo
An oil with a viscosity of 5W-3O is preferred for improvedfuel economy and year-round protection in the car.You may use a l OW-3O oil it the climate in your area islimited to the tempe.ature range shown on the chart.
4. Fillthe engine with oil up to the specified level, .un
the engine for more than three minutes. then checklor oil leakage and oil level.
ElrclltEs
Oil Filter
Replacement
CAUTION: Aftar the ongine has boan run. tho oxhaustpipos will bo hot; b€ caretul when wo.king around tho
erhaust manitold,
Remove the oil tilter with the special oil filter wrench.
Inspect the threads and rubbe. sealon the new lilter.
Wipe off seat on engine block. then apply a light coat
of oil to the tilter rubber seal,
NOTE: Use only filrers with a built-in bypass system.
Inspect threads andrubber seal surface-
Apply oil to rubber sealbetore anstalling.
ENGINE OIL COOLER(8'l8Cl ongino onlyl
8-6

Fuel and Emissions
Spocial Tools ................ 1 1-2
Compon€nt Location
lndex ................. ...... 11-3
System Description
Vacuum Connectiona .......,.................... 1 1 -8
Efectrical Connections ....,.,.,......,...,,.....,'11-12
Syst€m Connectors ...,...,.................-.--. 11-2O
T.oubloshooting
Troubleshooting Guido .......................... 1 1-32
Self -diagnostic Procedures .,..,............... 1 1 -34
How to Road Flowcharts ...................,... 11-39
PGM-Fl System
Systom Description .............................. 1 l-4O
Troubleshooting Flowcharts
Engine Control Moduls ............... ........... 1 1 -42
Heated Oxygon Sensor ......,.................. 1 1-46
Heated Oxyg€n Sonsol Heatel .....,......... 1 1 -47
Fuel Supply System ..............-............... 1 1-50
Manitold Absolute Pressure
Ssnsor ............................................ 1 1-52
Top D6ad Cente./Crankshatr
Position/Cylindor Position sonsor ........ 1 1 -56
Engine Coolant Tempsrature Sonsor ....... 11-58
Throttlo Position Sonsor ........,..,,........... 1 1-60
Intake Air Temperaturs Sensor ............... 11-62
Baromet c Prsssuro Sensor ......,...,...,..,. 11-64
lgnition Output Signal ........................... 1 1 -66
Vehicle Spe€d Sensor ........................... 1 1 -68
Electdcal Load Dotector ....,...,..........,.... 1 1 -7O
Knock Sensor [818C1 engine] ............... 11-74
A/T Fl Signal A/B ................................. 1 1-76
ldle Contlol System
System Troubleshooting Guide .................. 1 1 -78
Systom Description ........ 11-79
Troubloshooting Flowchans
ldl€ Ail Control Valve ........................... 1 1 -82
Ail Conditioning Signal ......................... 1 1 -84
Altemator FR Signal ............................. 1 1 -86
Automatic Transaxle (A/T) Gear
Position Signal ......... 11-88
Brake Switch Signal ............................. 1 1 -9O
Startel Switch Signal ............................ 11-92
Power Steering Pressure Switch Signal ... 11-93
Fast ldle Thermo Valve ...................,......... 1 1 -94
ldls Speed S€tting .................................... 1 1 -95
Fuel Supply System
Systam Tloubloshooting Guid. .................. 1 1 -97
Fuol Linos ...................... 1'l -98
System Description ........ 11-100
Fuol Prassure ................. 11-100
Fu6l Ini6ctors ................. 11-102
Fuel Pressure Ragulato. .,. 11-106
Fuel Filter ...................... 11-108
Fual Pump ..................... 11-109
PGM-Fl Main F6lay ................................... 1 1"1 1 1
Fuel Tank ...................... t 1-114
Intake Air System
System Troubloshooting Guido .................. 1 1 -1 1 5
Systom Dascription ........ 11-116
Air Clean€r .................... 11-117
Throttls Cable ................'11-118
Throttl8 Body ................ 11-120
lntake Air Bypass Cont.ol Systsm
[B18Cl enginal .,......... 11-123
Intake Manilold [B1881 onginol ................. 11-128
Emission Control System
Systsm Troubleshooting Guido .................. 1 1 -1 29
Systam Doscription ........ 11-130
Tailpips Emission ........... 11-130
Thrae Way Catalytic Convortor ...,...,........., 11-131
Positiva CrankcaEo V6ntilation Systcm .,....., 11-134
Evaporativo Emission Contro|,..,..,.,.,,.,,..,.., 1 1-135

System Description
Index
FUEL FILTERReplacement, page 11- l OB
FUEL II{JECTORSTroubleshooting, page 1 1-102Replacemont, page 1 1-105
FUEL FEED PIPE
FUEL GAUGE SE]IIDING U]{ITTgsting, s€ction 23
FU€L
FUEL PUMPT€sting. page 11- 1 10Roplscam€nt. page 11-l 10
FUEL FIIL CAP
FUEL TA KR6placomont,page l1-114
EVAFORATIVE EMISSIONIEVAP} TWO WAY VALVETesting, pag€ 11-140
EVAPORATIVEEMTSStOt{{EVAP} PURGECONTROL DIAPHNAGMVALVETroubleshooting, page'l 1-137
PNESSURE REGUIATORTesting, page 11-106Roplac€m€nt, page 1 1-107
FUEL RAIL
EVAFORATIVC EMISSION(EVAPI COI{TROL CANISTERTroubl6shooting. pag6 1 1-'l 37
FUEL VAFON APE
11-6

ENGINECOOLANT
@ FUEL TAI{K EVAPORATIVE EMISSION (EVAP} VALVE
G) FUEL PULSATION DAMPER
@ AIR CLEANER
@) RESONATOR
@ THREE WAY CATALYTIC CONVEnTER (TWC)
o POS|TIVE CRANKCASE VEITITILAT|ON IPCV) VALVE
@ EVAPOBATIVE EMISSION IEVAP) COI{TROL CANISIER
@ EvApoRATrvE EMrssroN IEVAP) PURGE coNTRoL
SOLENOID VALVE
@ EVAPORATTVE EMISSION (EVAP) PURGE CONTROL
DIAPHRAGM VALVE(iD EVAPORATIVE EMISSION (EVAPI TWO WAY VALVE
|l
U]
HEATED OXYGEI{ SEI{SOF (HO2S}
MANIFOI.D ABSOLUTE PRESSURE (MAP) SEI{SONENGINE COOLANT TEMPERATURE IECT} SENSORINTAKE AIR TEMPERATURE IIAT} SEI'ISORIDLE AIR CONTROL IIAC) VALVEFAST IDLE THERMO VALVEFUEL II{JECTORFUEL FILTERFUEL PRESSURE REGULATONFUEL PUMP IFP)FUEL TAI{K
11-9

G) FUEL PUI-SATION DAMPER
@ AIR CLEANER(D RESONATOR6 imrlre arR Bypass (tAB) coNTRoL DIAPHRAGM
VALVE(D) IITITP IIN BYPASS {IAB) COTROL SOLENOID VALVE
ds) INTIXT AIR EYPASS TIABI VACUUM TANK
rio'l rnrarg ltn BYPASS (lABl cHEcK vALvE
6 rsnee wav cATALYTtc coNvERTER lrwc)
6 posrnve cRAf{KcAsE vENTILATIoN {Pcv) vALVE
6 evlponlrtve EMtsstot{ tEvAPl coNTBoL cANlsrER
6 evlponltvE EMtssloN {EvAP} PURGE coNTRoL
SOLENOID VALVE6i EVAPORATIV€ EMISSION (EVAPI PURGE CONTROL
DIAPHRAGM VALVE
6o ivlpoalrtve Eutsstof{ IEVAPI rwo wAY vALvE
c) HEATED OXYGEN SENSOR lHO2Sl
€) MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOB
O EI{GINE COOLANT TEMPERATURE {ECT} SENSOR
€) INTAKE AIR TEMPERATURE {IAT) SENSOR
@ KNOCK SENSOR tKSl
@ IDLE alR coNTRoL llAcl vALvE
O FAST IDLE THERMO VALVE
@ FUEL INJECTOR
@ FUEL FILTER
@ FUEL PRESSURE REGULATOR
O) FUEL PUMP (FPI
@) FUEL TANK
@ FUEL TANK EVAPORATIVE EMISSION IEVAPI VALVE
11-11

Fuel Supply System
System Troubleshooting Guide
NOTE: Across each row in the chart, the sub-systems that could be sources of a symptom ara tanked in tho order they
should be inspected starting with O. Find the symptom in the left column, read across to the most liksly source, then
refer to the page listed at the top of that column. lf inspection shows the system is OK, try the next most liksly system
@, etc.
PAGE
SYI\4 PTOM
FUEL
LINES
FUEL
INJECTOR
FUEL
PRESSURE
REGULATOR
FUEL
FILTER
FUEL
PUMP
PGM-FI
MAIN
RELAY
CONTAM'
INATEO
FUEI
11-9811-1021 1,106l1-toa11-109t'l'nl
ENGINE WON'T START@o@
DIFFICULT TO START
ENGINE WHEN COLD OR HOTo\4
ROUGH IDLEo@
POOR PER.
FORMANCE
MISFIRE OR
ROUGH
RUNNINGo@@
FAILS
EMtSSION@o
LOSS OF
POWER@@o
FREOUENT
STALLING
WHILE
WARMING
UPo
AFTER
WARMING
UPo
11-97

The fusl supply system consists ot a fuel tank, in-tank
high presssure fu6l pump, PGM-FI main relay, fuel filter,
tuel pressure regulatot, fuel inioctors, fusl pulsation
damper and fuol delivery and return linss. This system
delivers pressure-regulatored fu6l to the fu6l injectors and
cuts the fuel delivory wh6n the engine is not running.
Fuel Supply System
System DescriptionFuel Pressure
a Do not smok6 while working on the fuol syst6m,
Keep open flames or spalks away tlom your work
aroa.
a 8e sure to raliavo fuol p.essur6 while th6 6n9in6 is off.
NOTE: Eefore disconnecting fuel pipes or hoses, release
pressure from the system by loosening the 6 mm se.-
vice bolt on top of the fuel filter.
1 . Disconnect the battery negative cable from the bat-
tery negative terminal.
NOTE: The LS and GS-R model radio may have a
coded theft protection circuit. Be sure to get the cus-
tomer's code number betore disconnecting the
batterv,
After service, reconnect Dowe. to the radio and turn
it on. When the word "CODE" is displayed. enter
the customer's s-digit code to restore radio
ooeration.
2. Remove the fuel fill cap.
3. Use a box end wrench on the 6 mm service bolt at
the fuel tilter, while holding the special banjo bolt
with another wrench.
4. Place a rag or shop towel over the 6 mm service bolt.
5. Slowly loosen the 6 mm service bolt one complete
turn.
NOTE:
a A fuel pressu.e gauge can be attached at the 6
mm seryice bolt hole.
a Alwavs replace the washer between the service
bolt and the special banio bolt. whenever the ser-
vice bolt is loosened.
a Replace all washers whenever the bolts are
removeo.
SERVICE BOLT15 N.m(1.5 kgf.m,11 rbr.ftl
FUEL FILTER
1 1-100

Fuel Supply System
Fuel Injectors
- --l- - \-l-l
116l- -ltc l-/---r- / ---i- \
The Fuel Injectors a.e a solenoid-actuated constant-stroke pintle type consisting of a solenoid, plungel n€edle valvs and
housing. When cur.ent is applied to the solsnoid coil, the vslve litts up and pressurized fuel is injected. Because the nee-
dle valve litt and the luel pressure are constant, the iniection quantity is determined by the length of time that the valv€
is open (i.e., the duration the cu.rent is supplied to the solenoid coill. The Fu€l Iniector is sealed by an O-ring and seal
ring at the top and bottom. These seals also reduce operating nois6.
O.RII{G FUEL RAIL
The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) l6: A problem in
the Fuel lniector circuit.
FILTER
PTUNGER
-_-- - ___L-
IrGl- lto l--|.---:_-
- Tho MIL has boen roportod on.- Wilh tho SCS .hon connocto.conoctod (soo pago 11-34),code 16 is indicalod.
Do the ECM Besel Procedure (seepage l l -351.
Intermittant tailura, aystam ir OKat thir tim. (t..1 drivo m.y b.nocaar!ry1.Ch.ck lor poor connactiona ot100!6 wir6!.t C221 (loortod rtright .hock low.rl, C121,C122,Cl23, Cl24 llu6l InFctorrl, lndECM.
ls the MIL on and does itindicate code l6?
NOTE: lf engine willnot start, it may tak6lO seconds ol cranking to sgt th6 code.
{To page 1 1-1O31
11-102

Fuel Supply System
Fuel Pressure Regulator
FUELRETURI{
Description
The fuel pressure .egulator maintains a constant Juel
pressure to the tuel injectors. When the difference be-
tween the fuel pressure and manitold pressur€ exceeds
3.O kgf/cm' 1294 kPa, 43 psi) tB18C1 engine: 3.5
kgt/cm, (343 kPa, 50 psi)], the diaphragm is pushed up-
ward, and the excess fuel is fed back into the fuel tank
through the retufn line,
CLOSE:
DIAPHRAGM
__l FUEL INLET
INTAKEMA'{IFOLDVACUUM
DIAPHNAGM
/1-
\J FUEL INLET
11-106
Te6ting
@ oo not smoko during the t€st. Ko6p opon
flames away from your work area,
1. Attach a fuel pressure gauge to the se.vice port of
the luel filter {see page 11-101).
Prossuro should be;
Bl88l ongin€:
275-324 kPa (2.8-3.3 kgf/cm', 40-47 psil
B18Cl €ngino:
329-378 kPa (3.35-3.85 kgf/cm'.48-55 pEi)
(with tho tuol pressure rsgulator vacuum hoso dls-
connoctod and pinched)
FUEL PRESSURE GAUGE07406 - oO/IOOO 1
Reconnect the vacuum hose to the fuel pressure
regulator.
Check that the tuel pressure rises when the vacu-
um hose from the fuel pressure regulator is discon-
nected again.
a lf the fuel pressure did not rise, replace the fuel
pressure regulatot.